MEM11024A
Undertake basic rigging

This unit of competency applies to basic rigging in a manufacturing or related enterprise. It includes rigging work associated with movement of plant and equipment and temporary or permanent steel structures, such as platforms, access ways and ladders, hoppers and bins, and conveyors.

Application

This unit requires the learner to be able plan the work, select and inspect equipment, set up tasks, and erect and/or dismantle the required equipment or structures. Work will often be required to be undertaken with other employees especially tradespersons, bridge and gantry and mobile crane drivers, and doggers.

This unit does not cover the slinging of loads which is covered in MEM11004B Undertake dogging, or the skills associated with fabrication and welding of metal structures or components. Where erection, alteration or dismantling of scaffolding is undertaken, the units MEM11001C Erect/dismantle scaffolding and equipment, or MEM11002C Erect/dismantle complex scaffolding and equipment, should be selected.

While this unit applies to work covered by licensing requirements, it also includes other manufacturing related skills, such as integrating rigging with welding, fabrication, production, jobbing, maintenance or warehouse operations.

This unit is not recognised by regulators for licensing requirements. In order to satisfy licensing requirements, the imported unit CPCCLRG3001A Licence to perform rigging basic level will be required.

Band A

Unit Weight 4



Elements and Performance Criteria

1

Assess rigging site

1.1

Rigging to be undertaken is identified and assessed from supervisor’s instructions, drawings and other appropriate sources

1.2

Equipment and processes in close proximity to rigging site are identified and need for protection, shielding or closure during rigging identified with appropriate personnel

1.3

Other potential workplace hazards and appropriate hazard control measures are identified

1.4

Site information is obtained

1.5

Rigging equipment and associated equipment, including safety equipment available on site, is identified

2

Plan rigging work

2.1

All forces and loads associated with erecting and dismantling structures and associated equipment are considered in consultation with appropriate personnel

2.2

Required safety equipment for rigging task is identified

2.3

Procedures for minimising disruption to other site processes are considered

2.4

Appropriate communication methods are identified with appropriate personnel

3

Select and inspect equipment

3.1

Rigging equipment and associated equipment is selected and inspected according to procedures and the appropriate standard

3.2

Required safety equipment is selected and inspected according to procedures

3.3

All defective rigging equipment, associated equipment and safety equipment is isolated, reported and recorded according to procedures

3.4

Where applicable, communication equipment is selected and inspected for serviceability

4

Set up rigging task

4.1

Appropriate hazard prevention or control measures are applied to the work area according to procedures

4.2

Ground suitability is inspected and checked where appropriate

4.3

Site information is reviewed and interpreted with appropriate personnel

4.4

All forces and loads associated with erecting and dismantling structures and associated plant are determined and compared with planned forces and loads in consultation with appropriate personnel

4.5

Required adjustments for actual forces and loads are made to rigging plan, rigging equipment, associated equipment and safety equipment

4.6

Personal safety equipment is fitted and worn correctly

4.7

Rigging equipment and associated plant are positioned for work application and stability according to procedures

4.8

Methods of applying temporary connections using fibre rope are applied according to procedures and the appropriate standard

5

Erect, move or dismantle structures, plant or equipment

5.1

Structures, plant or equipment are erected, moved or dismantled according to procedures and site information

5.2

Stability of structures, plant or equipment is maintained during erection, movement or dismantling

5.3

Where height work is required, safety procedures are followed, including safe and effective use of safety equipment

5.4

Appropriate communication methods and communication equipment are used to coordinate the rigging tasks

5.5

Associated plant and equipment are used according to procedures and the appropriate standard

5.6

Temporary guys, ties, propping and shoring, including flexible steel wire rope and tubing, are connected where required

5.7

Procedures are followed to minimise disruption to other site operations

5.8

The completed task is inspected according to the appropriate standard

6

Finalise rigging task

6.1

Approval for completion of rigging task is obtained according to site or enterprise procedures

6.2

Excess materials are removed from the work area, where applicable

6.3

Rigging equipment, associated equipment, safety equipment and associated plant used during rigging task are inspected for damage and defects

6.4

All defective rigging equipment, associated equipment, associated plant and safety equipment are isolated reported and recorded according to procedures

6.5

Rigging equipment and associated equipment are stored according to procedures and the appropriate standard

6.6

Hazard prevention/control measures are removed, where appropriate

Required Skills

Required knowledge includes:

appropriate mathematical procedures for estimation and measurement of loads

principles relating to all plant, equipment and structural stability

types and functions of rigging, safety and associated equipment, including an understanding of their limitations

organisational and workplace standards, requirements, policies and procedures for rigging

the hierarchy of hazard identification and control

sources of specialist knowledge and support in typical manufacturing sites, including engineers, technicians, tradespersons, and supervisors and managers

relevant federal, state or territory and local government occupational health and safety (OHS) legislation, standards and codes of practice for undertaking rigging activities

inspection and maintenance requirements of a wide range of appropriate plant and equipment in line with Australian standards or manufacturer specifications

minimum clearance distances from powerlines or electrical equipment as determined by the relevant state or territory authority or electrical supply authority

estimation of ground bearing pressures of the full range of soil types and associated ground conditions for setting up plant and equipment

Required skills include:

calculating safe working load (SWL) and working load limit (WLL)

erecting and dismantling, levelling, plumbing and stabilising associated plant, equipment and structures

working safely at heights, including the correct application of safety equipment

accurately interpreting basic drawings, sketches and site plans

applying methods for making temporary connections of ropes using fibre and synthetic types

applying methods of splicing and whipping fibre and synthetic ropes

correctly applying and using all rigging and associated equipment

working with tradespersons on manufacturing related installation and removal of structures, plant and equipment

applying risk assessment and hazard control strategies, including hierarchy of control

interpreting manufacturer specifications for all plant and equipment use in rigging operations

using interpersonal and communication skills at a level sufficient to determine site/workplace requirements, including the relevant communication methods and equipment

verifying problems and equipment faults and demonstrate appropriate response

Evidence Required

Overview of assessment

A person who demonstrates competency in this unit must be able to undertake rigging to industry and enterprise standards, manufacturer specifications, and in accordance with safety regulations and procedures.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to provide evidence of the ability to:

comply with OHS licensing legislation

effectively communicate and work safely with others in the work area, including tradespersons, doggers and crane operators

effectively conduct risk assessment and management procedures

effectively complete the following tasks:

inspection of relevant plant and equipment

installation of a fall arrest system (static line)

use of a safety harness/fall arrest system

installation of a safety net

installation safety screens

work safely at heights

erect and dismantle structures,

move and correctly locate plant and equipment

effectively demonstrate the following knots, bends and hitches:

sheet bend

becket hitch

running bowline

double bowline

effectively demonstrate the following splices and whippings:

eye splice

back splice

short splice

sail makers whipping

common whipping

west countryman's.

Context of and specific resources for assessment

Assessment of performance must be undertaken either in the workplace or in a realistically simulated workplace setting.

Assessors must ensure that the assessment in the workplace is organised to ensure that all the required equipment and materials and a suitable working area is made available to suit the assessment and the workplace.

Assessment must occur under standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with the requirements of any relevant standards or operating procedures for basic rigging.

Applicants must have access to:

personal protective equipment for the purpose of the Performance Assessment

appropriate safety equipment in safe condition

appropriate rigging equipment, associated equipment associated plant in safe condition as described in the endorsed Assessment Instrument

communication equipment (e.g. two-way radios) where applicable

appropriate materials as required for safe erection of structures

appropriate materials for conducting fibre rope slicing, whipping, knots, bends and hitches.

Method of assessment

The use of 'simulators' in the assessment of this unit of competency is not acceptable.

Assessment may be in conjunction with the assessment of other units of competency.

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.

Assessment must confirm a reasonable inference that competency is not only able to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Guidance information for assessment


Range Statement

Hazards

Hazards may include, but are not limited to:

poor condition of ground surfaces and attachment points

utility related hazards, including powerlines and conduits, gas and compressed air pipes, water and drainage services

site or external traffic (e.g. pedestrians and vehicles)

proximity to operating machinery unable to be stopped/isolated, including conveyors, boilers and transformers

restricted access

insufficient lighting

environmental conditions (e.g. wind, lightning and storms)

other specific hazards (e.g. proximity to dangerous materials)

Hazard control measures

Hazard control measures refer to the systematic process of eliminating or reducing the risk to personnel and property through the application of controls consistent with appropriate standards.

It includes the application of the hierarchy of control, the six-step preference of control measures to manage and control risk:

elimination

substitution

isolation

engineering control measures

using safe work practices

personal protective equipment

Appropriate standards

Appropriate standards may include:

codes of practice

legislation

Australian standards

manufacturer specifications

industry and enterprise standards, where applicable

Site information

Site information may include, but is not limited to:

other work activities and equipment adjacent to or near area where rigging work is to be undertaken

location of services

ground surfaces and attachment points (e.g. concrete, steel plates and platform, columns and beams)

local conditions, such as access and egress

work method statements

site-specific job safety analyses and other site-specific documentation as required

task plans/schedules and structural plans

Procedures for minimising disruption

Procedures for minimising disruption may include:

in conjunction with crane operators and doggers, planning of routes for load movements to avoid workstations, operating machinery, and walkways and roadways

coordinating rigging with other processes/adjacent sections to minimise downtime

planning rigging for efficient use of shared resources (e.g. bridge and gantry cranes)

Forces and loads

Forces and loads may include, but are not limited to:

dead loads

live loads

static load

dynamic loads

wind loads

Structures

Structures may include, but are not limited to:

structural steel

steel plate and mesh

bins and hoppers

conveyor components

machinery and equipment

non-metallic equipment and components, including concrete, plastic and ceramic items, that need to be placed or erected on site

Associated plant

Associated plant may include, but is not limited to:

static lines

safety nets

temporary and permanent hoists

mast climbers

loading platforms

Appropriate personnel

Appropriate personnel may include, but are not limited to:

other riggers

engineers

supervisors

technicians

mechanical, electrical and fabrication tradespersons

crane operators and doggers

forklift drivers

other workplace personnel who are authorised to take responsibility for supervising or assisting the rigging operation

Rigging equipment

Rigging equipment may include, but is not limited to:

scaffolds

elevated work platforms

safety screens and shutters

cranes:

non-slewing cranes

mobile slewing cranes

vehicle loading cranes

bridge and gantry cranes

fixed and temporary hoists

Associated equipment

Associated equipment may include, but is not limited to:

all types of power and manually operated lifting gear

fibre ropes

flexible steel wire rope (FSWR)

chains

wire and synthetic slings

shackles

terminations

wedge sockets

eye bolts

beam clamps

plate clamps

rope grips

turnbuckles

rigging screws

chain blocks

lever blocks

lever-action winches

sheaves

spreader bars

lifting beams

jacks

levers

skates

wedges

rollers

girder trolley

Procedures

Procedures may include, but are not limited to:

manufacturer guidelines (instructions, specifications or checklists)

industry operating procedures, including relevant codes of practice

workplace procedures (work instructions, operating procedures and checklists)

Safety equipment

Safety equipment may include, but is not limited to:

safety harness

energy absorber

lanyard

inertia reel

static safety lines

safety nets

Communication methods

Communication methods may include, but are not limited to:

verbal and non-verbal language

written instructions

signage

hand signals

listening

questioning to confirm understanding and appropriate worksite protocol

NB: Mobile phones are not to be used for signalling purposes during the rigging process

Communication equipment

Communication equipment may include, but is not limited to:

fixed channel two-way radios

in-place intercom and other communication systems

Hazard prevention/control measures

Hazard prevention/control measures may include, but are not limited to:

safety tags on electrical switches/isolators

powerlines are insulated

safety observer used inside exclusion zone

power disconnected

traffic barricades and control

pedestrian barricades

trench covers

movement of obstructions

personal protective equipment

adequate illumination

safety shutters and screens

Ground suitability

Ground suitability may include, but is not limited to:

bitumen

concrete

suspended concrete floors

earth floor

building roofs

landings

ground bearing pressure

Temporary connections

Temporary connections may include, but are not limited to

knots

bends

hitches

spicing

whipping

Flexible steel wire rope (FSWR)

FSWR includes:

identification, uses and connections

May include termination for:

static lines

guys

purchase systems

lashing

cranes

hoist and winch ropes


Sectors

Materials handling


Employability Skills

This unit contains employability skills


Licensing Information

Not applicable.